SHACMAN Delong X5000 Dump Truck
Detailed Introduction & Operation Manual
Basic Introduction
|
Brand & Model |
SHACMAN Delong X5000 Dump Truck (6×4 / 8×4 available) |
|
Drive Type |
6×4 (10 wheels) / 8×4 (12 wheels) |
|
Engine |
Weichai WP12 / WP13 series, 430HP / 460HP / 480HP / 550HP, Euro V/Euro VI |
|
Transmission |
Fast Gear 12-speed / 16-speed manual with PTO |
|
Rear Axle |
Hande dual heavy-duty axles, strong bearing capacity |
|
Cargo Body |
U-shape / rectangular; high-strength wear-resistant steel |
|
Body Size |
5.6–8.6m (L) × 2.3–2.5m (W) × 1.2–1.8m (H) |
|
Volume |
18–35 cubic meters |
|
Gross Weight |
25–50 tons |
|
Application |
mining, earthwork, sand & gravel, construction waste, heavy engineering transport |
Pre-Operation Inspection
Whole Vehicle Check
- Inspect tires, pressure, wheel bolts, leaf springs, frame
- Check dump body, hydraulic cylinder, hoses for damage or leakage
- Verify tailgate lock is secure and functional
01
Fluid Level Check
- Engine oil
- Coolant
- Diesel fuel
- Hydraulic oil
- Brake fluid
02
Air Brake System
- Air pressure must reach 8–10 bar
- No air leakage
- Test service brake and parking brake
03
Cab & Electrical System
- Check lights, wipers, instruments, turn signals
- Ensure hydraulic control lever is in NEUTRAL
- Adjust seat, mirrors, and fasten seat belt
04
Engine Start & Warm-up
1.Gear in neutral, parking brake ON
2.Fully depress clutch, start engine
3.Idle for 3–5 minutes to warm up
4.Check gauges:
- Oil pressure normal
- Air pressure nrmal
- Water temperature nrmal
5.Do not drive if warning lights remain on
Driving Operation
Gear Shifting
- Fully depress clutch before shifting
- Shift at 1200–1500 RPM
- Use low gears when loaded or climbing hills
Braking
- Use exhaust brake on long downhill to avoid brake overheating
- Maintain safe distance; loaded truck needs longer braking distance
Driving Safety
- Avoid sharp turns and sudden acceleration or braking with the Delong X5000 dump truck.
- Do not overload
- Follow speed limits and traffic regulations
Dump Body Operation (Lifting & Lowering)
Before Dumping
- Park on flat, firm ground
- Engage parking brake, shift to neutral
- Keep people away from the truck
- Unlock the tailgate
Lifting the Body
- Depress clutch → turn on PTO → select 1st or 2nd gear
- Move hydraulic control lever to UP
- Keep engine speed at 1000–1500 RPM
- After unloading, set lever to NEUTRAL
Lowering the Body
- Move lever to DOWN
- Wait until body is fully lowered and seated
- Return lever to NEUTRAL
- Turn off PTO, shift to neutral
- Lock tailgate before driving
Critical Safety Rules
- NEVER drive with the dump body raised
- DO NOT stand under the raised body
- Do not force lifting if materials are stuck
Post-Operation Procedures
Park on flat ground, turn off engine
01
Clean dump body, lights, and mirrors
02
Check for oil leakage, loose bolts, damage
03
Record abnormal noise or faults
04
Perform regular maintenance
05
Daily Maintenance
- Change engine oil and filters regularly
- Keep hydraulic oil clean
- Check air system and brakes frequently
- Tighten chassis and wheel bolts
- Maintain proper tire pressure
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